The preferred Block Mould washing systems for the most important international brands.

Block-Mould Washers

Special systems for washing cheese Block Moulds. They are automatic and tailor-made on the basis of the technical-production requirements of the dairy. They are equipped with customized washing programs based on the level of Block Mould residue to be treated. They are set apart from others on the market thanks to their sophisticated technology and the ability to preserve the integrity of the moulds after frequent treatments.

Block-Mould Washers
  • Washing capacity up to 1400 pieces/hour.
  • Possibility of washing different block mould shapes and types, of different heights and dimensions.
  • Maximum hygiene and impeccable microbiological results, ensured by perfect washing and drying cycles which are extremely delicate and ensure the product is always in perfect condition.

Block Mould washing systems, tailor-made according to the highest quality standards.

The cheese block mould washing systems are also fully automatic in the loading and unloading stages and are constructed according to high quality materials and processes. They ensure impeccable washing and drying results, thanks to the particular monitoring protocols connected to HACCP systems (Hazard Analysis and Critical Control Points).

Technology

  • TAILOR-MADE: the machine is designed, developed and configured for each individual customer, on the basis of their requests and requirements.
  • Structure in stainless steel with thick insulated panels to prevent the dispersion of heat produced by the mould washing process. This technology offers a dual function: reduction in energy consumption and noise reduction.
  • Interfacing with centralised monitoring systems in compliance with HACCP standards
  • Customized washing programs.
  • Washing programs designed to obtain maximum energy efficiency.
  • High pressure to remove all types of stubborn residue or dirt.
  • Advanced system for removing water residue from the surface of the moulds and perfect drying for immediate re-use in the production process.
  • Responsible dosing of chemical solutions to protect the environment as well as the operators involved in the mould washing operations.
  • Multiple water heating systems.
  • Significant savings of energy, water and detergent.
  • Reduction in maintenance costs and times.
  • Reliability and performance levels unchanged over time.
  • Constant and uninterrupted monitoring of the functions and critical parameters.
  • Interfacing with centralised monitoring systems in compliance with HACCP standards.
  • Automatic feed systems of the utensils to be washed.
  • A special mechanical system allows the top part of the tunnel to be raised allowing easy cleaning and maintenance operations and full inspection.

Features

  • Structure in stainless steel.
  • Prime quality raw materials.
  • Selection of materials responding to extremely high standards (pharmaceutical).
  • State-of-the-art technological systems for the extraction of fumes.
  • Innovative filtering systems.
  • Rotating filter for the continuous removal of large residue produced by the washing cycle

Options

  • Pre-wash cycles for the most stubborn residue.
  • CIP (Clean In Place) self-washing program which preserves and purifies the production lines of organic and inorganic contaminants. CIP is a self-washing automatic system for all circuits, walls and key points of the machine which does not require disassembly. This is carried out through the introduction of detergent fluids at a specific pre-set concentration, pressure and temperature and constantly monitored, followed by careful washing and sanitization.
  • Drying system using a new technology designed and developed by Colussi Ermes able to combine optimal drying capacity with minimum consumption.
  • Constant monitoring of all parameters in compliance with HACCP standards. (Hazard Analysis and Critical Control Points). This program allows the operator to have full control of the critical points to ensure hygiene.
  • Automated movement, stacking and destacking systems, including loading and unloading, to meet specific requirements of operation and location.
  • “Ready to Use” program for immediate system operation at the start of the shift.

Applications

Cheese block mould washing systems, customized to meet any requirement or production capacity:

  • Small tunnels which offer ad hoc washing cycles for limited quantities of moulds, with maximum hygiene safety standards.
  • Medium sized tunnels, stand-alone or in-line, to wash up to 180-200 moulds/hour.
  • High-tech multi-phase tunnel systems for industrial use, suitable for washing cycles for up to 1,400 moulds/hour.

Sectors