Systems providing high performance levels with customized washing programs.

Rack washers

Tailor-made automatic rack washing systems. These systems are versatile and ensure effective results, fully respecting the highest hygiene standards for the washing and sanitising of: racks, cages, floor-level or rail suspended frames; ideal for the treatment of multiple utensils on the rack.

Rack washers
  • Flexible hourly washing capacity, from a minimum of 20 to a maximum of 120 racks/hour.
  • Cabin operation with a single door or double “pass-through” doors, with centrifugal technology and tunnel operation for high capacity.
  • High pressure to remove all types of stubborn residue or dirt.

Rack washing systems with exclusive technology.

Tailor-made systems for washing racks, frames and material arranged on the racks and for which 100% hygiene is the absolute priority.

Technology

  • TAILOR-MADE: the machine is designed, developed and configured for each individual customer, on the basis of their requests and requirements.
  • Structure in stainless steel with thick insulated panels to prevent the dispersion of heat produced by the rack washing process. This technology offers a dual function: reduction in energy consumption and noise reduction.
  • Interfacing with centralised monitoring systems compliant with HACCP standards and automatic feed systems of the equipment to be washed.
  • Customized washing programs.
  • Washing programs designed to obtain maximum energy efficiency.
  • Advanced system for removing water residue from the surfaces of the racks and frames, for immediate re-use in the production process.
  • Responsible dosing of chemical solutions to protect the environment as well as the operators involved in the rack and frame washing operations.
  • Multiple water heating systems.
  • Significant savings of energy, water and detergent.
  • Reduction in maintenance costs and times.
  • Reliability and performance levels unchanged over time.
  • Advanced systems to control and monitor the correct washing parameters.
  • A special mechanical system allows the top part of the tunnel to be raised allowing easy cleaning and maintenance operations and full inspection.

Features

  • Structure in stainless steel.
  • Prime quality raw materials.
  • Selection of materials responding to extremely high standards (pharmaceutical).
  • State-of-the-art technological systems for the extraction of fumes.

Options

  • Drying system using a new technology designed and developed by Colussi Ermes able to combine optimal drying capacity with minimum consumption.
  • CIP (Clean In Place) self-washing program which preserves and purifies the production lines of organic and inorganic contaminants. CIP is a self-washing automatic system for all circuits, walls and key points of the machine which does not require disassembly. This is carried out through the introduction of detergent fluids at a specific pre-set concentration, pressure and temperature and constantly monitored, followed by careful washing and sanitization.
  • “Ready to Use” program for immediate system operation at the start of the shift.
  • Constant monitoring of all parameters in compliance with HACCP standards (Hazard Analysis and Critical Control Points).

Applications

Rack and frame washing systems, customized to meet any requirement or production capacity:

  • Small cabin systems providing washing cycles which are reliable and guaranteed.
  • Medium sized cabin systems, with a single door or double “pass-through” doors or with centrifugal technology, stand-alone or in-line.
  • Innovative high-tech, multi-phase tunnel systems for industrial use, designed to process racks and frames with stubborn residue and for high production levels, up to 120 racks/hour.

Sectors